Application scenarios
Automotive interior manufacturing
Automotive seat lumbar support airbags: used to weld airbags made of materials such as TPU and PVC to meet the personalized needs of high-end models for lumbar support, and to achieve multi-airbag partition control and special-shaped structure welding.
Ventilation airbags and sunshades: high-frequency heat sealing technology is used to achieve airtight welding to ensure the durability and comfort of functional components.
Medical rehabilitation equipment
Wheelchair lumbar support and rehabilitation seat airbags: support transparent TPU material welding to facilitate observation of internal status, and pass biocompatibility testing to ensure medical-grade safety standards.
Waist protectors: integrated airbag support system to meet sports protection and rehabilitation treatment needs.
Smart home and outdoor equipment
Functional sofa lumbar support massage system: realize composite welding of airbags and heating and ventilation modules to enhance the intelligent experience of home products.
Inflatable mattresses and waterproof backpacks: high-frequency hot pressing welding technology is used to ensure the airtightness and durability of large-size TPU products.
Industrial consumer goods
Sports protective gear: such as waist protectors, knee pads and other equipment airbag support system welding, taking into account both lightweight and high-strength requirements.
Emergency rescue equipment: such as disaster relief mattresses, waterproof floats, etc., through high-frequency heat sealing to achieve rapid sealing and high-strength connection.
Core advantages
High efficiency and high yield
Automation and intelligent upgrade: support four-station turntable design, PLC programming and microcomputer control, to achieve continuous and efficient production, efficiency increased by more than 30%.
High-frequency electromagnetic field rapid heating: millisecond-level welding speed, shortening the production cycle, to meet the needs of large-scale customization.
Safety and stability
Invention patent technology guarantee: high-frequency current automatic adjustment technology monitors current fluctuations in real time to avoid damage to molds or products, overload and spark dual protection system to ensure equipment and personnel safety.
Structure and process optimization: using high-strength alloys and precision mechanical structures, cold cutting automatic trimming function to improve product yield, defective rate reduced to less than 0.5%.
Technical adaptability
Multi-material compatibility: supports composite welding of various materials such as TPU, PVC, PET, EVA, etc., to meet the requirements of different industries for material performance.
Flexible customization capability: rapid mold switching and precise parameter adjustment, adapting to small batch and multi-variety production mode, reducing mold change time and cost.
Energy saving and environmental protection
Electromagnetic wave heating technology: compared with traditional electric heating, energy consumption is reduced by more than 50%, no harmful gas emissions, and meets green manufacturing standards.
Low noise design: operating noise is less than 65 decibels, improving the operating environment and enhancing employee comfort.