High-Frequency Thermal Fusion Technology in Flexible Polymer Processing
Widely adopted for its efficiency and precision, high-frequency thermal fusion leverages 27.12MHz electromagnetic fields to induce molecular friction heat, enabling seamless bonding of TPU, EVA, PVC, and other polymers.
Dual-Station Turntable System: An Evolutionary Design
This advanced configuration combines alternating dual-station operation with automated turntable positioning to minimize human intervention while maximizing throughput. Key advantages over traditional single-station systems:
- 40% higher equipment utilization via parallel processing: One station welds while the other preloads materials
- ±0.1mm positional accuracy through servo-guided turntables, ideal for automotive/military precision components
- Seamless integration with continuous production lines for medical blister packs and inflatable products
Core Technical Advantages
- Molecular-Level Fusion: Maintains ≥90% base material strength at weld joints (tested per ASTM D638)
- Adaptive Thickness Handling: Processes 0.1–3mm polymers with 0.1-second fusion cycles
- Smart Process Control:
- Stores 100+ parameter sets for medical/automotive applications
- Touchscreen interface enables rapid job switching (≤5 seconds)
- Real-time energy monitoring at 500Hz sampling rate
Industry Applications
Automotive Manufacturing
- Processes TPU airbags/EVA acoustic mats at 3,000+ units/day
- Achieves ≥15MPa tensile strength per ISO 527, exceeding OEM durability specs
Medical Packaging
- Certified ISO 11607 compliance for PVC/paper sterile barriers
- 0.5-second hermetic seals with 27.12MHz stabilized output
Inflatable Products
- Stepless power adjustment for PU/PVC rainwear and air mattresses
- <0.1% leakage rate in 24hr pressure tests (per EN 13428)
Technical Validation
- Energy efficiency: 85W·hr/m (vs. 150W·hr/m for ultrasonic systems)
- FDA 21 CFR 177.2600 compliant for medical-grade polymers
